Zippered Frozen Fruit Packaging - Çevikbaş

What is Zippered Frozen Fruit Doypack Packaging?

Specially developed for berries, cherries, strawberries, or sliced fruits—some of the most dynamic products in the frozen food industry—Zippered Frozen Fruit Doypack Packaging is a flexible packaging type resistant to freezer conditions and designed to prevent product crystallization. Thanks to its bottom gusset design, these pouches can stand upright in supermarket freezer aisles, offering both an aesthetic presentation and a protective structure that preserves the natural form of the fruits. Unlike traditional, fragile bags, it is engineered to prevent fruits from sticking together and to stop aroma loss.

Advantages of Zippered Doypacks in Frozen Products

Frozen fruits are generally not consumed all at once. The reclosable kilit (zipper) mechanism at the top of the package provides great convenience for the user at this point. Consumers can easily close the package after taking the necessary amount for smoothies or desserts. This sealing prevents the odors of other foods in the freezer from penetrating the fruits and eliminates the risk of drying or crystallization known as "freezer burn," ensuring the fruits stay as fresh as the first day.

Quality Standards in Frozen Fruit Packaging

Doypack pouches produced in accordance with frozen food standards offer the following key features:

1. Low-Temperature Resistance: Thanks to its special polymer structure, it does not experience cracking, breaking, or loss of elasticity at -18°C or lower temperatures.
2. High Moisture and Ice Barrier: It minimizes icing by maintaining the moisture balance of the fruits, thereby extending the shelf life.
3. Superior Puncture Resistance: It features extra-reinforced layers against the sharp edges of hard frozen fruits or impacts during transport.
4. Eye-Catching Visual Presentation: With its stand-up form and vivid print quality, it ensures your brand is noticed even behind the foggy glass of freezer displays.

Material Structure and Technical Details

Multi-layer and cold-resistant lamination techniques are used to protect the sensitive structure of frozen fruits:

1. Outer Layer: A PET or Matte PET layer that is unaffected by temperature changes and protects the print.
2. Barrier Layer: A Metallized or Nylon (PA) layer that protects the color and vitamin values of the fruits and prevents light and air transmission.
3. Inner Sealing Layer: A special Polyethylene (PE) layer that maintains flexibility in the cold, is suitable for food contact, and has high bonding strength.

Usage Areas and Varieties

This doypack structure is ideal for all frozen fruit groups:

1. Whole Fruits: Strawberries, blackberries, blueberries, cherries, raspberries.
2. Sliced Fruits: Mango, apple, pineapple, and tropical fruit mixes.
3. Smoothie Mixes: Portioned fruit and vegetable blends.

Eco-Friendly and Sustainable Solution

Frozen fruit doypack packaging is produced using much less plastic raw material compared to rigid plastic containers. Bu durum (This situation) reduces carbon emissions during production and minimizes shipping costs thanks to its lightweight nature. With recyclable material options, it helps you carry your brand’s eco-friendly identity to the frozen food aisles.